If you are in the agriculture industry, you know the importance of equipment to your productivity. Whether you are using heavy agricultural equipment like tractors and trucks or smaller ones like air compressors and vacuum pumps; it is crucial to ensure that equipment are always at their top shape whenever needed. However, at times, this could be difficult given the harsh operating conditions and harmful outdoor elements.
Careful and regular maintenance along with choosing the right lubricant is crucial to make sure that you are giving proper and adequate protection to your agricultural pieces of machinery. Here are five facts that you should know about the lubricants used in the agricultural industry.
1. Lubricants Prevent Friction
The main role of a lubricant is to stop friction by making a layer of boundary between two surfaces. Other functions of lubricants include dispersing heat from the surfaces, transporting contaminants to the filters, transmitting power, and protecting the parts of the equipment and pieces of machinery from corrosion and oxidation.
2. Lubrication Is A Highly Complex And Detailed Process
Each lubricant formulation is different and impacts the equipment in its own way. The lubrication process becomes more complex because it requires proper lubricant application as well as the personnel’s qualification in applying the lubricant. In applying lubricant in your pieces of machinery, it is vital that you know the Rights of Lubrication. These are putting the Right lubricant in the right volume, at the right frequency, in the right place. Take note that it only takes one missed step in the task that could cause the entire system to crash down.
3. Significant Effect On The Overall Operational Excellence
According to various pieces of research, the main cause of mechanical wear and friction is poor lubrication. In fact, improper lubrication could lead to 43 percent of mechanical failures, 70 percent equipment failures, 50 percent roller bearing damage, and 54 percent bearing failures. The average maintenance cost is only between 1 and 3 percent while the cost of repair due to friction and wear is around 6 percent.
4. It Has a Limited Shelf Life
The rule of thumb for all lubricants grease or liquid is that the simpler the formulation of oil is the longer its shelf life. For instance, transmission and engine oils have a shelf life of around three years while cutting and metalworking oils have around one-year shelf life.
5. It Is A Good Investment
A properly handled lubrication program for agricultural equipment and machinery can create a substantial financial opportunity. By observing the best practices and using the right tools, agricultural facilities can reduce the number of unexpected downtime as well as reactive maintenance. It also helps abolish the main cause of equipment failure. The program could also minimize oil wastage; achieve better productivity and lower environmental costs.